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About Us

Established as a Sole Proprietorship firm in the year 1998, We “Darshan Enterprise” are a leading Manufacturer of a wide range of Brazing Machineries, Tensioning Machineries, and other machineries for Granite & Marble Processing Industry.

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Contact Info

  • DARSHAN ENTERPRISE 5, Mahakali Nagar, Near Ganti Bus Stop, Bhilwada, Amraiwadi, Ahmedabad- 380026
  • +91-9714995333
  • sales@darshan-entreprise.com
DARSHAN ENTERPRISE

Fully Automatic Circular Saw Blade Segment Brazing Machine, Model: DKBM-2500FAS (Servo Based)

Machine Features:

  • Suitable from Circular Saw Blade Dia. 600mm to 2500mm
  • Fully Automatic Operations along with Feeding the Segments with Brazing Strips and Flux.
  • Manually Load & Unload Circular Saw Blade.
  • Segment Position Accuracy: ± 0.20mm
  • Main Plate with Blade is Sliding (Up & Down) by Gear Box & Motor
  • Blade Rotate in Auto mode by Servo Motor on Each Brazing.
  • Auto Divide Teeth System
  • Stand Alone Control Panel with PLC
  • Movable Operating Panel with HMI
  • Pneumatic Pick & Place Gripper Type Head.
  • Auto Centering System for Segment.
  • Conveyor arrangement for Feeding the segments.
  • Auto Pickup Segments from Conveyor to Head
  • Auto Release Brazing Strips from Roll along with Flux Powder below Segment on circumference of Blade.
  • Internal Water-cooling system for Contact parts of Brazing
  • Auto Air & Water Pressure Switch Controlled by HMI
  • Heater Timing Can be controlled through HMI.
  • Sensor for No Segment No Brazing System
  • Sensor for Counting of Segments.
  • Limit Switches for Up & Down Sliding Plate to avoid accident.
  • Air Blower for Brazed Segments Cooling System
  • Roller Arrangement to easily rotate the blade.
  • All Pneumatic Cylinders having individual Auto controllable Switches.
  • 5µ Air Filter with Regulator and Lubricants.
  • Easy to Operate, Cleanable & Low Maintenance of Machine.

PROCESS OF OPERATION:

  • Manual Step: Machine On -> Load & Mount Blade -> Take Upper Side & Fix Blade Position -> Set One Time Servo on Position -> Put the Segments on Conveyor -> Load the Roll of Brazing Strips and Fill Flux container.
  • Auto Step: Press Start on HMI Screen -> Sensor Sense the segment on conveyor -> Automatic Blade Fix by Cylinder -> Roller Cylinder release -> Segment Pick by Head Gripper -> Release Brazing Strips Forward Direction -> Head Down Direction to Blade -> Heater On -> Brazing Complete. -> Turn Off Blade Fixing Cylinder -> Auto Blade Rotate as per Programming. -> Cycle Restart
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